India's Leading Paint Manufacturer Adopts IndustryOS™

Digital Twin to Track Real-Time PSM.

8 Plants - Pan India

Barrier Health Management & PSM Near Miss Recording as per CCPS.

55000

Instrumentation
Tags read every 5
milliseconds

7000

Instruments Monitored
realtime – PSM Barrier Health
Management

  • PSM Data

    access across

    web

  • Digital Twin

  • Digital P&ID

  • All PSM

    elements

    scalable

  • OPC DA

    Integration

  • CCPS aligned

  • OSHA ready

  • Lead & Lag

    Parameters

  • Real-Time

    Data Analytics

  • AI Ready

  • Industry 5.0

    Compliant for

    Gen AI

  • Many More…

The World Class
IT & OT integration.

First in Process Safety Management.

Machine to PLC/DCS to OPC & IndustryOS & the Magic

First In India 

ANSI Data Set Enabled. 

Digital F&IDs

Data & PSM Knowledge Integration

we are redefining PSM hyPSM™ Digital Twin HyPSM Digital PSM CCPS OSHA Digital Process Safety Management Barrier Health Mangement IT OT Integration Cause & Effect Matrix

The hyPSM™ model includes a 6 Steps – 10 stages, which enables the module-wise knowledge base & digitalisation (including real-time data integration), covering all elements of PSM as per CCPS or, OSHA.

Digital P&ID: Future of Process Safety & Engineering Information

Add Your Heading Text Here

In process industries, data is critical for making any informed decision such as optimizing processes, improving product quality, reducing costs, and implementing safety. However, one of the biggest challenges that process industries face today is the lack of data or the inconsistency of data.

P&IDs: Importan

Used for:​

a. Management of change (MOC) 
b. PSM Studies
c. Risk Mgmt & Mitigation

By:
a. Process engineers
b. Designers
c. Operators
d. Maintenance
e. Safety personnel
© Sparrow Risk Management Pvt. Ltd.

Conventional P&ID have not evolved over the period of years and retain their legacy approach towards focussing on only conveying the process flow, key components (equipment and instrumentation) and detailing of I/O.

Limitations of Conventional P&IDs:
Digital P&ID has all the elements of a conventional P&ID backed by a layer of data with software integration.
© Sparrow Risk Management Pvt. Ltd.

Digital P&ID, based on the concept of iLOL™ (Information Layered over Layout) creates an exact replica of the process on the overview of the plot plan of the site through Digital Twinning. It has all the elements of a conventional P&ID backed by a layer of data.

Digital Twinning through iLOL™:

iLOL™ - Information Layered Over Layout.

iLOL™ is a 2D Digital Twin Technology innovated by Sparrow to represent your premises in digital environment, exactly the way you see your plant/factory – which then uses layers of information creating a data lake of all machine and process information.

The information data covers all possible elements:

  • Machines
  • Connections
  •  Equipment Specifications
  • Process
  • Specific Maintenance & operation data

Each icon is an equipment that is modelled as an ANSI database. The equipment can be dragged and dropped, and connections can be created at ease with every connection type such as piping, electrical or mechanical.

The data depth is detailed and exhaustive to include:

  • Detailed design specifications.
  • Max and Min operating values.
  • Instrumentation
  • Safety Components
  • Process Hazards
  • Risk Assessment Scenarios
With a library of over 5200+ assets of different classes, IndustryOS™ can build any P&ID across various industry segment and most complex processes.
Benefits of Digital P&I:
Visual Connect

Exact equipment location (area wise) (adjusted to one elevation level)

Increased Safety

Data depth enables risk assessments such as HAZOP, LOPA, etc.

Enhanced Collaboration

Update and share easily, ensuring up-to-date info.

One Version of Data

Process & major parameter of equipment and instruments in a single click.

Seamless Integration

Integrate with other software tools.

PSM Foundation

Data foundation layer for – Risk Assessment, MOC, PHA, etc.

Process Safety Information

© Sparrow Risk Management Pvt. Ltd.

1EHS Insights Report 2021 (Click here to download the full report)

This year’s 1EHS Insight Report (edition II) is deeper and more data driven, it mesmerizes your thoughts on endless possibilities of growth in EHS. It focuses on future trends, perception & possibilities in EHS perspective Personal Career & Growth, Sustainability, Role of technology, Process Safety, Road Safety to name a few. We have also updated the data nodes for career orientation & related educational institution demand along with global certification indexes.

Click here to download the full report.

Digital twinning, the mapping of a physical asset to a digital platform, is one of the latest technologies to emerge from Industry 4.0. It may have two sets of data inbuilt – static and dynamic.(IndustryOS)

Static data consist of data which inherited by virtue of machine construction, engineering design, RFQ / URS needs – such as Specifications, Process Parameters, Design Parameters etc. Whereas dynamic data are process and operation data collected while real time operations via sensors or, swarm tech.